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Compound Salt Spray Tester

Compound Salt Spray Tester

Compound Salt Spray Tester IntroductionThe Compound Salt Spray Tester is also called the composite salt spray test chamber. It is the closest to the a

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Compound Salt Spray Tester Introduction

The Compound Salt Spray Tester is also called the composite salt spray test chamber. It is the closest to the actual natural conditions in the accelerated corrosion test. Combined tests, such as salt spray, dry, humid, standing at room temperature, low temperature and other environments, can be combined in any order or individually.

The main test items are for products used under severe environmental changes, such as automobile and motorcycle parts, aviation equipment, photographic equipment, building materials, electro-coating coatings and electronic and electrical systems and other metal electrochemical corrosion resistance.

The composite salt spray tester is used to test the corrosion resistance of the products after the surfaces of various materials have been subjected to corrosion treatment such as electroplating, anodizing, spraying, and anti-rust oil.

Working principle of compound salt spray tester

The pressure air generated by the air compressor is filtered by the filter tank and then passes through the pressure regulating valve to reach the saturator, and then the initial nozzle of the saturator generates a moderately high but suitable temperature air temperature, and at the same time absorbs the saltwater in the spray tower. Come up to achieve the spray effect. The purpose of the air compressor is to make the water mist, and the function of the saturator is to keep the saltwater from crystallizing.

Parameters that Noki compound salt spray tester got

Laboratory temperature range23℃~70℃  The temperature can be adjusted according to the program set
Saturated barrel temperature range47℃~63℃
Humidity range30~98%RH
Humidity deviationBelow 75%R.H. ±5%; Above 75%R.H. +2, -3% RH
Temperature resolution0. 1℃
Temperature deviation±1℃
Temperature uniformity≦ 2℃ (no load)
Temperature fluctuation±0.5℃
Spray amount1.0~2.0m1/80cm2/h (Collect at least 16 hours and take the average)
Spray pressure1.00±0.01kgf/cm2
PH valueNeutral 6.5~7.2 Acidic 3.0~3.3
Spray, rest time1min ~ 9999H The fixed value operation can be set arbitrarily, and the program running time can be set to run cyclically
The temperature of the salt spray test chamber is required to be controllable, and the temperature of the inner chamber should be maintained at least between 23°C and 35°C.

Salt spray system of compound salt spray tester

The salt spray system consists of a solvent tank, a pneumatic system, a water tank, a spray tower, a nozzle, etc. The solenoid valve moves the water from the storage tank to the test room, the heating pipe works to provide the required temperature in the tester, and the salt solution is compressed by spraying. Air atomization.

The spray tower is detachable and easy to remove and wash. In salt spray conditions, when the sink low level switch detects a low water level, the sink heater turns off and spraying stops. The water level indicator is automatically filled with water by turning on the water filling solenoid valve until the high water level switch detects the high water level. When the water injection solenoid valve stops, the heating tube starts to work. The spray will automatically start when the program requirements are met.

The drying system of salt spray tester

The drying system is composed of blower, air heater, pipeline, etc. Under the drying function, the indoor air is fed into the box by the blower through the air heater, thus creating a low-humidity environment in the tester. The temperature of the tester is determined by the humidifier and the humidifier. Air heater control. , The large air volume blower can also change the temperature very quickly, so as to realize the fast circulation function. At the same time, when the temperature reaches the requirement, if the humidity difference is large, the humidifier also outputs part of the power to compensate the humidity in the tester.

Humidity system of corrosion salt spray tester

The humidity system is composed of steam generator, water circuit, condensing device, etc. Under the humidity function, by evaporating hot water into the tester, the tester body can maintain relative humidity. It can also maintain a proper temperature in the tester through the combination of the heater of the steam generator and the refrigeration of the compressor. When the temperature reaches the set requirements, if the humidity is too high, the condenser will reduce the humidity, on the contrary, if the humidity is too low, the humidifier will output part of the power to adjust the humidity in the tester.

The test conditions met by the compound salt spray tester

According to GB, ISO, IEC, ASTM, DIN, JIS standards, spray test conditions can be set:

1. Salt spray test: NSS, ACSS

* Laboratory: 35℃±1℃

* Saturated air bucket: 47℃±1

2. Corrosion resistance test: CASS

* Laboratory: 50℃±1℃

* Saturated air barrel 63℃±1

3. Damp heat stage: temperature 23℃, humidity 40%±5%R.H Running time:

4. Drying test: Temperature: 60- 70℃ Humidity 30%±5%R.H Running time:

5. Damp heat stage: Temperature: 40℃ Humidity 98%RH±2%R.H Running time:

6. The above steps can be repeated to complete a working day cycle

The control method of the compound salt spray tester

7 inch touch screen temperature controller

Control the temperature of the test chamber, the temperature of the pressure tank and display the relative humidity

Human-machine interface, touch input

The amount of programs that can be used: maximum 120 groups, one program can be composed of 1~99 segments

Usable memory capacity: 1200 segments, repeatable command execution: each command can be up to 999 times, the program slope setting can be set by the time axis, the program can be set to link and use, the program creation adopts the dialogue type operation is simple

With editing, clearing, inserting and other functions, 4 groups of time signal output control (can control the ON/OFF action of the object to be tested)

It has 9 groups of PID parameter settings, and has the function of skipping and holding during the program execution, which can display the curve, obtain data; adjust the date and time;

Compound salt spray tester protection device

Test box Extreme over-temperature protection, water shortage protection

Saturated bucket Extreme over-temperature protection, water shortage protection

Saltwater supply system Water pump overload, water shortage protection

Heating system Dry heating of heating pipes, abnormal water supply, abnormal drainage

Power supply Leakage protection, overload, and short circuit protection

Storage Environment Requirements The ambient temperature of the equipment should be kept within 0℃~+45℃

Compound salt spray tester installation site requirement

The distance between the left and right and rear sidewalls of the tester should not be less than 600mm from the wall, and the distance between the front and the wall should not be less than 800mm. When the equipment is transported, whether it can enter the door or passage, elevator, etc., so as not to affect the progress of your company's project.

Power supply

AC220V 50HZ Single-phase three-wire system, single-phase 220V

Can adapt 110V, 230V, 240V, 360V, 380V, 415V, etc

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